NEW FABTEC/SUPERIOR PORTABLE PATRIOT P500 CONE PLANT WITH 60" REAR DISCHARGE CONVEYOR EQUIPPED AS DESCRIBED BELOW: P500 PATRIOT SUPERIOR CONE CRUSHER: STANDARD FEATURES: - WEIGHT APPROX. 75 000 LBS BARE CONE - ONE PIECE CASTSTEEL MAIN FRAME ASSEMBLY AR STEEL LINERS 4340 FORGED STEEL SHAFT AND CAST ARM GUARDS - INSPECTION PORTS (2) MAIN FRAME INSPECTION PORTS - CAST STEEL ADJUSTMENT RING AND CLAMPING RING WITH INTERNAL THREADS (9) CLAMPINGCYLINDERS (4) INDEXING PINS ADJUSTMENT MOTOR MOUNT (3) VIBRATION SENSORS DETECT ADJUSTMENT RING MOVEMENT WITH VANTAGE›¼Â¢ AUTOMATION - ADJUSTMENT ASSEMBLY WITH FORGED STEEL DRIVE RING DRIVE RING SUPPORTS WITH MOLDED URETHANE WEAR PADS PLANETARY DRIVE UNIT WITH PINION HYDRAULIC DRIVE MOTOR [SPRING APPLIED BRAKE] (2) BOWL ADJUSTMENT SENSORS WITH VANTAGE›¼Â¢ AUTOMATION - CAST STEEL BOWL ASSEMBLY WITH EXTERNAL THREADS WITH THREADED RETENTION HARDWARE FITTED WITH MANGANESE STEEL LINER - CAST STEEL HEAD ASSEMBLY WITH FORGED STEEL HEAD BALL ONE PIECE BRONZE UPPER AND LOWER BUSHINGS MOLDED URETHANE T-SEAL MANGANESE STEEL MANTLE - LINER CONFIGURATION STANDARD MEDIUMLINERS INSTALLED - 18% MAGNANESE LINER - ECCENTRIC CAST DUCTILE IRON WITH BRONZE BUSHING - COUNTERWEIGHT CAST STEEL WITH POURED LEAD WEIGHT AR STEEL COUNTERWEIGHT GUARD FORGED STEEL SPIRAL BEVEL GEAR MOLDED URETHANE U-SEALS - SOCKET ASSEMBLY FORGED STEEL SOCKET WITH BRONZE LINER - COUNTERSHAFT BOX WITH BRONZE BUSHINGS FORGED STEEL COUNTERSHAFT AND SPIRAL BEVEL PINION GEAR - TRAMP RELEASE (6) HYDRAULIC CYLINDERS HANGING CYLINDER DESIGN REDUCES MAIN FRAME STRESS RELIEF VALVE FOR TRAMP PRESSURE RELIEF DUAL GAS CHARGED BLADDER ACCUMULATORS HYDRAULIC POWER UNIT ASSEMBLY: - POWER UNIT FABRICATED STEEL 75 GALLON TANK SKID TYPE MOUNTING FRAME MOUNTED MOTOR GEAR TYPE PUMP SOLENOID CONTROL VALVES FILTER WITH REPLACEABLE CARTRIDGE BLADDER CLAMPING CYLINDER ACCUMULATOR REMOVABLE COVER TO PROTECT POWER UNIT - BASIC STANDALONE SYSTEM WITH OPERATOR CONTROL BOX: INCLUDES MAIN ADJUSTMENT AND PRESSURE MONITORING PACKAGE LUBE ASSEMBLY: - LUBE TANK SKID MOUNTED 175-GALLON CAPACITY HINGED TOP COVER TO VIEW RETURN OIL LINE (2) 6KW LUBE TANK HEATER SIGHT GAUGE AND LOW OIL LEVEL SWITCH - OIL PUMP GEAR TYPE 75 GPM FLOW 20 MICRON FILTER REPLACEABLE CARTRIDGE FILTER BYPASS RELIEF VALVE (2) PRESSURE DIFFERENTIAL SWITCHES FOR A DIRTY FILTER WARNING AND BYPASS ALARM - AIR COOLER AIR TYPE LUBE SYSTEM OIL COOLER AND RELIEF VALVE - SENSORS RELAY SWITCH SENSORS CRUSHER DRAIN LINE TEMPERATURE READOUT SUPPLY OIL TEMPERATURE READOUT LUBE TANK TEMPERATURE READOUT ALL LUBE UNIT SENSORS AND SWITCHES WIRED TO MOUNTED TERMINAL BOX ADDITIONAL SPECIFICATIONS: - COLD WEATHER KIT COLD WEATHER KIT INCLUDING ADDITIONAL RELAYS FOR PUMPS AND HEATERS AND ADDITIONAL TANK HEATER - AUTOMATION VANTAGE›¼Â¢ AUTOMATION WITH 150- TETHER - COUNTERSHAFT BLOWER CREATES A POSITIVE PRESSURE INSIDE COUNTERSHAFT BOX TO PREVENT MATERIAL CONTAMINATION CONE DRIVE: - QTY. (1) 500 HP 1800 RPM TEFC MOTOR - COGGED BELT DRIVE BY FABTEC 1000 COUNTERSHAFT SPEED SPECIAL JACK SHAFT DRIVE FOR SINGLE 500 HP MOTOR: - DODGE PX200 ELASTOMERIC COUPLING. - (2) 3 15/16 TYPE -E- BEARINGS. - 3 15/16" ALLOY SHAFT. - ADDED STEEL FOR LOWER BEARING/ SHEAVE MOUNT. - ADDED GUARDING. - OBSERVATION DECK INCORPORATED INTO GUARDING. - HEAVY DUTY CONE MOUNT AND ARLINED UNDER CONE DISCHARGE HOPPER WITH 1/2" X 6" ADJUSTABLE WIPERS. - CONE FEED RING WITH EXPANDED METAL WINDOWS. - WALKWAYS AROUND CONE WITH DIAMOND PLATE FLOOR TOE BOARDS AND 42" TUBESTEEL - HANDRAILS EXTENDED TO FRONT OF MOTORS. 60" OVER REAR AXLE UNDER CONE CONVEYOR 20 HP TEFC: - 5207 FALK SHAFT MOUNT REDUCER ON ALLOY SHAFT. - VULCANIZED LAGGED HEAD PULLEY SELF-CLEANING WING TAIL PULLEY. - 3 PLY BELTING WITH 1/4" COVER. - DODGE SCM BEARINGS. - CLOSE SETTING ON CEMA C IDLERS UNDER CONE THEN 36" SPACING - VULCANIZED SPLICE 60" BELT - FULL LENGTH FORMED 3/16" SKIRTBOARD TO HEAD PULLEY: - RUBBER DISC RETURN ROLLERS HINGED UNDER CONE CONVEYOR FOR MAINTENANCE: - HYDRAULIC RAISE AND LOWER OF UNDER CONE CONVEYOR - REMA AB 50 FLASHING - SINGLE POINT GREASE STATION FOR UNDER CONE CONVEYOR - EXTRA PANEL STYLE GUARDING AROUND UNDER CONE CONVEYOR TAIL PULLEY SECTION - 60" SUPERIOR X-TERRA BELT SCRAPER 3 AXLE CARRIER 24" WF 76# BEAMS WITH AIR RIDE SUSPENSION. - RIDE WELL AIR RIDE 10- SPAN. - 10- WIDE 25 000# AXLES AND 11:00RX22.5 TIRES. - AIR BRAKES LIGHTS REFLECTIVE TAPE MARKER LIGHTS AND MUD FLAPS. - FOUR GROUND SUPPORT STANDS WITH JACKING LEGS. - QTY. (2) TOOL BOXES PROVIDED (1) FOR CRUSHER TOOLS (1) FOR VANTAGE AUTOMATION SYSTEM - SAFETY GUARDS SANDBLASTED CHASSIS RUST INHIBITOR PRIMER AND TWO FINISH COATS OF PAINT INCLUDED. - TRAILKING TKAB2 BOOSTER CONNECTION/HYD BOOSTER FOR CUSTOMER SUPPLIED BOOSTER 9FT. BOOSTER NOT INCLUDED. (6) LEG FAB TEC PLANT MOUNTED 70K RUN-ON SYSTEM: - SPOOL VALVE~ NUMBER OF BANKS TO MATCH LEG QUANTITY .HYDRAULIC HONDA UNIT. - (6) 5" X 24" CYLINDERS 48 000 LB. CAPACITY (AT 2500 PSI) WITH SAFETY-LOK CIRCUIT. - HEAVY DUTY FOOT PADS OBSERVATION STAND INCORPORATED INTO WALK-IN DRIVE GUARD: - FOR EASY CONE DRIVE MAINTENANCE AND CONE FEED OBSERVATION. PLATFORM IN FRONT OF CHASSIS WITH HANDRAILS: - DIAMOND PLATE DECK. - LED LIGHTS AND STROBE LIGHTS. - FABTEC DESIGNED MAINTENANCE ACCESS PLATFORM WITH RAILINGS AND WALKWAYS. BAG HOUSE STAND FOR UNDER CONE CONVEYOR: -BAG HOUSENOT INCLUDED. -BLANKING PLATE FOR FUTURE INSTALL OF BAGHOUSE - EXTRA WALKWAYS TO EXTEND ON EACH SIDE OF BAG HOUSE - FULL LENGTH BOLT-ON DUST COVER ON TOP OF SKIRT BOARD OVER CONVEYOR - UNDER CONE CONVEYOR DISCHARGE HOOD WITH FOG NOZZLE SPRAY BAR INCLUDES MANIFOLD WITH GATE VALVE. ELECTRICAL SWITCHGEAR FOR P500RD CONE PLANT EQUIPPED AS PER BELOW: - 60X60 NEMA 3R/4 ENCLOSURE AND COMPONENT PANEL - ALL MOTORS STARTERS WITH NON-PHASE IMBALANCE DETECTION OVERLOADS - CUSTOM CORD CAGE AND LEG KIT SETS OFF PLANT FOR OPERATION - REINFORCED LIFTING EYES - MANAUALLY OPERATED SAFETY START UP SIGNAL HORN - ILLUMINATED EMERGENCY STOP PANIC BUTTON STYLE - 150FT REMOTE PENDANT. 150FT VANTAGEPENDANT. 500 HP CONE: - ABB PSTB REDUCED VOLTAGE SOFT STARTER - INTEGRATED TO VANTAGE CONTROL SYSTEM - WINDOW KIT FOR SAFE VIEWING OF MOTOR AMPS AND STARTER CODES - 15 HP HYDRAULIC PUMP - NO CONTROL BUTTONS CONTROLLED BY VANTAGE SYSTEM - 30 HP CONE FEED CONVEYOR 100 AMP RECEPTACLE INTERLOCKED TO: - 20 HP RD CONE DISCHARGE CONVEYOR - VIA MOTOR STARTER INTERLOCK - CONE LUBRICATION - VIA VANTAGE CONTROL CONE UP TO SPEED - VIA VANTAGE CONTROL -3 HP CONE LUBE PUMP - NO BUTTONS - VANTAGE CONTROLLED - 1 HP CONE LUBE COOLING FAN - NO BUTTONS ›¼À“ VANTAGE CONTROLLED 10 KVA AUXILLIARY TRANSFORMER: - INSTALLED TO CORD CAGE - (2) 120 VAC 20 AMP WEATHERPROOF GFCI RECEPTACLES - 24 PIN PHOENIX CONNECTOR TO PROVIDE QUICK CONNECT/DISCONNECT OF VANTAGE CONTROL SYSTEM - 150FT PARALLEL SINGLE CONDUCTOR POWER CORDS GUARDING: IT IS THE RESPONSIBILITY OF THE END USER TO VERIFY AND PROVIDE PROPER GUARDING AND ELECTRICAL INSPECTION ON ALL EQUIPMENT PRIOR TO STARTUP AND TO REQUEST MSHA/OSHA INSPECTION. ALL EQUIPMENT COMES WITH BASIC OEM GUARDING (UNLESS OTHERIWISE SPECIFIED) THAT MAY NOT MEET THE END USER-S SPECIFIC REQUIREMENTS NOR THOSE OF LOCAL MSHA OR LOCAL OSHA INSPECTORS.