VALE/EAGLE 3686 PUG MILL PLANT EQUIPPED AS PER BELOW: PLANT DESIGN: - CARRIES EIW 36" X 8-6" PUG MILL MIXER AND ACCESSORIES - PUGMILL AND WATER PUMPS SUPPLIED BY DEALER AND INSTALLED BY VALE - 750 TONS/HR DISCHARGE CONVEYOR - QTY. (2) TWO 50-400 TONS/HR FEEDER - BASED ON 100 PCF MATERIAL PLANT STRUCTURE AND HIGHWAY TRANSPORT: - W21 MAIN BEAMS AND PRIMARY CROSS MEMBERS - PUGMILL MOUNTED TO CHASSIS SUPPORT POINTS - HSS AND ANGLE STRUCTURE HOPPER SUPPORTS - 6 BLOCKING LEG POSITIONS AND 2 FOLD-DOWN LEGS - TRIDEM AXLE WITH DUAL 11R22.5 TIRES HUTCH SUSPENSION - 5TH WHEEL PIN AND TOWING BAR - AIRE BRAKES LIGHTS RELECTIVE TAPE MUD FLAPS - CABLE HANGERS 9YD3 HOPPER AND 6YD3 HOPPER: - 1/4" PLATE HOPPER WALLS - 75 DEGREE FRONT AND BACK WALL ANGLES 60 DEGREE SIDE WALLS - INTEGRAL VIBRATOR MOUNTS - MATERIAL FLOW SELF-RELIEVING PROFILE AT SKIRT LEBEL - ADJUSTABLE DISCHARGE GATE - SKIRT EXTENSION PAST HEAD FLOW GUIDE ONTO DISCHARGE CONVEYOR - CANOE LINERS 1.5" X 7" WITH 45 DEGREE TOP ANGLE BACK AND FULL LENGTH HOPPER SIDES - INCLUDING SKIRT EXTENSION TO HEAD PULLEY - STRUCTURAL SUPPORT COLUMNS AND HORIZONTAL MEMBER BRACING - BOLT TO CHASSIS I-BEAMS PICK OFF FOR FEEDER CARTRIDGE MAINTENANCE 30" X 11- FEEDERS: - 30" BELT 375 3 PLY 1/4X1/16 D6 BELT VULCANIZED - 12X32 HEAD DRUM PULLEY HERRINGBONE LAGGED 1045-307 SHAFTING 215 SCM BEARING UNITS - 12X32 WING TAIL PULLEY WITH SCREW TAKE-UP 1045-215 SHAFTING 207 SCM BEARING UNITS GUARDED - 10 HP WEG 460V ELECTRIC MOTOR DRIVE WITH DODGE TA4207H40 REDUCER V-BELT DRIVE WITH GUARD - PPI C5 IDLERS 10" SPACING - RUBBER DISC RETURNS 2 - REMOVABLE CHANNELCARTRIDGE STRUCTURE GUARDS FOR TAIL AND IMPACT AREAS - SUPERIOR BELT CLEANER URETHANE BLADE AND TENSIONER - FIXED HEAD END - C8 CHANNEL FRAME CARTRIDGE MAINTENANCE REMOVABLE 36" X 38- DISCHARGE CONVEYOR: - 330/3 PLY 3/16 X 1/16 D0 BELT VULCANIZED - 14X38 HEAD DRUM PULLEY 3/8 LAGGED 1045-307 SHAFTING 215 SCM BEARING UNITS - 12X38 WING TAIL PULLEY WITH SCREW TAKE-UP 1045-215 SHAFTING 207 SCM BEARING UNITS - 15 HP WEG 460V ELECTRIC MOTOR DRIVE WITH DODGETA3203H15 SHAFT MOUNT REDUCER WITH BACKSTOP V-BELT DRIVE WITH GUARD - PPI C5 CHANNEL INSET IDLERS - 35 DEGREE TROUGH STEEL ROLL 4- CARRY SPACING & 3 X 1- LOAD POINT - RUBBER DISC RETURNS 10- SPACING - GUARDS FOR TAIL RETURNS BEYOND CHASSIS AT HEAD END - SUPERIOR BELT CLEANER URETHANE BLADE AND TENSIONER - C8 CHANNEL FRAME - PROVISIONS FOR SCALE INSTALL PLATFORM HANDRAIL LADDER TO ACCESS PUG MILL - BASE SCOPE INCLUDES 2- WIDE PLATFORM ON 1 SIDE OF PUG MILL - WITH LADDER AND SAFETY GATE ACCESS - STANDARD DESIGN - CHEKCER PLATE PLATFORM WITH 6" KICK PLATES - 42" HSS 1.5" HANDRAIL WITH MID-RAIL AND POSTS REMOVABLE - SAFETY GATE SELC-CLOSING UP TO 30" WIDE ACCESS POINTS OPTIONS INCLUDED: - HYDRAULIC PACKAGE HONDA GX270 QAE 9 HP WITH ELECTRIC START BACK UP RECOIL 3A CHARGE SYSTEM - RUN-ON QTY. (4) - 58 900 LBS 5X18 RUN-ON LEGS - DUAL COUNTERBALANCE VALVE HARDPIPED - LOCKING PIN WITH FINE ADJUSTMENT - INDIVIDUAL VALVE CONTROL POWERED BY HYDRAUILIC PACKAGE - QTY. (1) TOOL BOX - 3/8" AR 400 HOPPER LINER (BOTH HOPPERS) EAGLE 36" X 8- 6" PUG MILL MIXER - 350-750 TPH/60 RPM SHAFT SPEED - STANDARD EIW GEAR REDUCER - FEED HOPPER - HINGED COVERS OVER MIXING AREA - SPRAY BARS - FLOW METER - EAGLE ARMOR PADDLES - INTERMESHING SHAFTS PROVIDE THOROUGH MIXING OF MULTIPLE MATERIALS - 2 1/2 MAX MATERIAL SIZE - OUTBOARD BEARINGS - SPHERICAL - ROLLER REAR GREASE BEARINGS - WEG 75 HP 1800 RPM 230-460 VOLT 3 PH 60HZ ELECTRIC MOTOR 2876-95 3" FRESH WATER PUMP EQUIPPED AS PER BELOW: - 3" CAST IRON WATER PUMP - 15 HP ELECTRIC MOTOR 480V 3 PHASE - WITH WATER MANIFOLD TO FEED PUGMILL FRESH WATER - THIS PUMP IS NOT USEABLE IN A POLYMERE FEED OR CHEMICAL FEED APPLICATION AES ELECTRICAL SWITCHGEAR PANEL EQUIPPED AS PER BELOW: - 36X48 NEMA 3R/4 ENCLOSURE - TO BE PLANT MOUNTED - DRIP SHIELD - CONTROLS TO BE INSTALLED LOW INTHE DOOR - 225 AM MAIN CIRCUIT BREAKER - EXTERNAL LOCKABLE OPERATOR - INSTALLED IN LOWER RIGHT HAND SIDE - MANUALLY OPERATED START UP ALARM HORN - 75 HP PUGMILL MOTOR - 125 AMP CIRCUIT BREAKER - NEMA/IEC RATED SIZE 3 MOTOR STARTER - CONTROLS IN ENCLOSURE DOOR - HOUR METER - 15 HP PUGMILL FEED BELT - 40 AMP CIRCUIT BREAKER - NEMA/IEC RATED SIZE 2 MOTOR STARTER - CONTROLS IN ENCLOSURE DOOR - 10 HP BIN FEEDER BELT #1 - 25 AMP CIRCUIT BREAKER - ABB ACS880 VARIABLE FREQUENCY DRIVE - SPPED POTENTIOMETER - CONTROLS IN ENCLOSURE DOOR - 10 HP BIN FEEDER BELT #2 - 25 AMP CIRCUIT BREAKER - ABB ACS880 VARIABLE FREQUENCY DRIVE - SPEED POTENTIOMETER - CONTROLS IN ENCLOSURE DOOR -10 HP FRONT CONVEYOR - FOR STAND ALONE FEED - 25 AMP CIRCUIT BREAKER - CONTROLS IN ENCLOSURE DOOR - 20 HP FOR PUMP - 60 AMP CIRCUIT BREAKER - NEMA/IEC RATED SIZE 2 MOTOR STARTER - CONTROLS IN ENCLOSURE DOOR - WIRED TO A 3 FOOTPIGTAIL WITH HUBBELL CONNECTOR - PLUG INCLUDED - 750 VA CONTROL POWER TRANSFORMER - (2) 2 AMP PRIMARY SIDE FUSES - (1) 6 AMP SECONDARY SIDE FUSE - WITH 150 FEET OF MAIN POWER CORD. PAINTED GRAPHITE GREY WITH YELLOW GUARDING GUARDING - WE DO NOT WARRANT THAT MANUFACTURERS›¼À™ GUARDING WILL MEET ALL LOCAL CODES. IT IS THE RESPONSIBILITY OF THE END USER TO HAVE GUARDING CHECKED BY A LOCAL INSPECTOR PRIOR TO STARTUP OF EQUIPMENT OPERATIONS CORRECTIVE ACTIONS AND ASSOCIATED EXPENSE ARE THE RESPONSIBILITY OF THE END USER.