VALE/SUPERIOR 6203-32FS FEEDER SCREEN PLANT EQUIPPED AS DESCRIBED BELOW: SUPERIOR SCREEN: - 6203HBS SCREEN WITH END TENSIONED BOTTOM DECK COIL SPRINGS RH DRIVE 5FT PANELS 40HP 1200 RPM SCREEN DUTY MOTOR BASEFRAME PROVIDED BY VALE PLANT STRUCTURE AND HIGHWAY TRANSPORT: - W21 MAIN BEAMS AND PRIMARY CROSS MEMBERS - SCREEN BASE FRAME WELD-MOUNTED TO CHASSIS SUPPORT POINTS - MOTOR FRAME KNEE BRACES - (2) SWING-DOWN LEGS KING PIN END - TRIDEMAXLE WITH DUAL 11R22.5 TIRES HUTCH 9700 SUSPENSION - 5TH WHEEL PIN AND TOWING BAR - AIR BRAKES LIGHTS REFLECTIVE TAPE MUD FLAPS 15 CYD FEEDER HOPPER - TOOL BOX MOUNTED ON CHASSIS HYDRAULICS: - HONDA 9 HP POWER UNIT W/ ELECTRIC STATE BACKUP COILD 3A CHARGE SYSTEM - 10 GALLON RESERVOIR HOSE FITTINGS RUN-ON LEGS (6) - 58 900 LBS 5X18 RUN-ON LEGS - DUAL COUNTERBALANCE VALVE HARD PIPED - LOCKING PIN WITH FINE ADJUSTMENT - INDIVIDUAL VALVE CONTROL POWERED BY HYDRAULIC PACKAGE VALVE BLOCK CYLINDERS HOSES AND FITTINGS - 7 VALVE BLOCK FOR INDIVIDUAL OPERATION OF 6 RUN ON LEGS AND 2 OVERHEAD FEED CYLINDERS - 2 HYDRAULIC CYLINDERS OVERHEAD FEED HEAD END FOR TRANSPORT/OPERATIONS MODE - ALL FITTINGS AND HOSES 15- X 15YD3 HOPPER: - 3/8" PLATE HOPPER SIDEWALLS 1/4" VERTICAL END WALLS - MATERIAL FLOW SELF-RELIEVING PROFILE AT SKIRT LEVEL - HEAVY STRUCTURAL SUPPORT COLUMNS AND HORIZONTAL MEMBER BRACING - CANOE LINERS 1.5" X 7" WITH 45 DEGREE BEVEL ON TOP BACK AND FULL-LENGHT HOPPER SIDES - INCLUDING SKIRT EXTENSION TO HEAD PULLEY - SELF-CLEANING VEE-CAP AROUND TOP LIP - SELF-CLEANING SPILL LIP BELOW RING BEAM - ADJUSTABLE FEEDER DISCHARGE GATE SELF-RELIEVING GRIZZLY: - 5.5" CLEAR SPACING - REVERSIBLE POSITION 80 DEGREE DUMP ANGLE 45 SECOND CYCLE TIME - EVERY 2ND BAR HINGED TO LIGT IN LAST PART OF DUMP STROKE - 2.5" 1045 ROUND BAR - FIXED BARS WITH 1" X 6" FLAT BAR BACKBONE - RELIEVING BARS WITH EXTENDED LENGTH AND FRONT HAMMERS FOR RELIEF FUNCTION - RUBBER CURTAIN IN-HOPPER ON DISCHARGE SIDE PREVENTING SPILL AND BUILD UP HYDRAULIC GRIZZLYDUMP PACKAGE: - POWER UNIT WITH 10 HP ELECTRI MOTOR AND PUMP PACKAGE - RESERVOIR WITH FILLER/BREATHER SIGHT LEVEL INDICATOR FILTER PRESSURE RELIEF - 2 HYDRAULIC CYLINDERS HOSES AND FITTINGS SPILL CURTAINS: - 2 PLY SPILLCURTAIN X 15- LONG BOTH SIDES OF HOPPER ABOVE CHASSIS MAIN BEAMS - PROTECTION FOR LOADER SPIL ONTO AND UNDER FEEDER 36" X 17- BELT FEEDER: - 36" BELT 375 3-PLY 1/4 X 1/16 D6 FACTORY VULCANIZED BELT SPLICE - 16X38 HEAD DRUM PULLEY CERAMIC LAGGED 307-1045 SHAFTING SCM 307 BEARING UNITS - 14X38 WING TAIL PULLEY WITH SCREW TAKE-UP 307-1045 SHAFTING SCM 215 BEARING UNITS - FEEDER DRIVE FOR VFD CONTROL - 20HP ELECTRIC MOTOR VFD RATED SUMITOMO 102:1 RIGHT ANBLE SHAFT MOUNT REDUCER - SUPERIOR LIVE SHAFT 5" IMPACT IDLERS 10" SPACING UNDER FEEDER TO HEAD SCM BEARING MOUNTED - RUBBER DISC RETURNS - SUPERIOR XTERRA BELT CLEANER URETHANE BLADE AND TENSIONER - REMOVABLE CHANNEL CARTRIDGE STRUCTURE; GUARDS FOR TAIL AND IMPACT AREAS OVERHEAD FEED CONVEYOR 42" X 51-: - 330-3 PLY 3/16X1/16 D1 BELT FACTORY VULCANIZED BELT SPLICE - S-DRIVE ARRANGMENT - 14 NON-DRIVE HEAD DRUM PULLEY 3/8 LAGGED 1045 SHAFTING 215 SCM BEARING UNITS - 12 WING TAIL PULLEY WITH SCREW TAKE-UP 1045 SHAFTING 207 SCM BEARING UNITS GUARDED - 14 DRIVE PULLEY 3/8 LAGGED 1045 SHAFTING 215 SCM BEARING UNITS - 14 HEARRINGBONE WING BEND PULLEY 1045 SHAFTING 215 SCM BEARING UNITS - 25HP WEG ELECTRIC MOTOR DRIVE - DODGE MTA TA4207H25 RIGHT ANGLE DRIVE WITH BACKSTOP - SUPERIOR C5 20 DEGREE CHANNEL INSET TROUGH IDLERS AND FLAT RUBBER DISC RETURNS - 1--6" LOAD ZONE 3- CARRY 10- RETURN SPACING - IMPACT IDLERS (4) LOAD ZONE - SUPERIOR XTERRA BELT CLEANER URETHANE BLADE AND TENSIONER - LOAD POINT WITH CLAMP-ADJUSTED SKIRT RUBBER - INCLINE SECTION SKIRT AND RUBBER FLASHING WITH GUARD BOLT-IN PAST CURVE - TUBE-IN-TUBE HEAD SUPPORT LEGS - SPILL CURTAIN HEAD END - EXTENDED SUPPORT STRUCTURE WITH RUBBER DRAPE TO STOP MATERIAL FROM COING OVER FEED END SCREEN ADDITIONS: - TOP AND MIDDECK LIPS WITH BOLT IN AR WEAR PLATE - LAYOUT TO MATCH CROSS CONVEYOR CHUTES SCREEN DISCHARGE FRAME & CHUTES BLEND GATE ARRANGEMENT: - BLEND GATE ARRANGEMENT WIHT WELD IN 1/4 AR400 WEAR LINER - BOLT-IN DIVERTER PANELS FOR BLENDING DIRECTION CHANGES - 50/50 TOP - 25/25/25/25 BOTTOM - SUPPORTS FOR CHUTE WORK AND (3) CROSS CONVEYORS WITH SLIDE CAPABILITY CROSS CONVEYORS (3) 30" X 12- 5" STANDARD OVERALL LENGTH: - 330-3 PLY 3/16X1/16 D1 BELT FACTORYVULCANIZED SPLICE - 10 HEAD DRUM PULLEY 3/8 LAGGED 1045 SHAFTING 203 SCM BEARING UNITS GUARDED - 10 WING TAIL PULLEY WITH SCREW TAKE-UP 1045 SHAFTING 203 SCM BEARING UNITS GUARDED - 7.5 HP WEG ELECTRIC MOTOR DRIVE - DODGE MTA 2115H15 RIGHT ANGLE DRIVE - SUPERIOR B4 20 CHANNEL INSET TROUGH IDLERS AND FLAT RUBBER DISC RETURN IMPACT FOR TOP CROSS - 1--6" TROUGH SPACING 1 RETURN - BELT CLEANER 1" RUBBER BLADE - C CHANNEL FRAME CARTRIDGE REVERSIBLE AND SLIDE-ABLE 11-6" STANDARD OVER LENGTH - CONVEYOR SKIRTS WITH CLAMP ADJUSTED RUBBER FLASHING UNDER SCREEN HOPPER: - 1/4" PLATE HOPPER WITH SLOPED SIDEWALLS - CLAMP-ADJUSTED SKIRT RUBBER SIDES AND BACK - ALLOWANCE FOR 3620 REJECT CONVEYOR MOUNTING UNDER SCREEN CONVEYOR 60" X 23- - 330-W PLY 3/16 X 1/16 D1 BELT FACTORY VULCANIZED BELT SPLICE - 12 HEAD DRUM PULLEY 3/8 LAGGED 1045 SHAFTING 215 SCM BEARING UNITS GUARDED - 12 WING TAIL PULLY WITH SCREW TAKE-UP 1045 SHAFTING 215 SCM BEARING UNITS GUARDED - 20 HP WEG ELECTRIC MOTOR DRIVE - DODGE MTA TA4207H25 RIGHT ANGLE DRIVE WITH BACKSTOP - SUPERIOR C5 20 DEGREE CHANNEL INSET TROUGH IDLERS AND FLAT RUBBER DISC RETURNS - 3- CARRY 10- RETURN SPACING - SUPERIOR EXTERRA BELT CLEANER - C CHANNEL FRAME CARTRIDGE MAINTENANCE REMOVABLE PLATFORM HANDRAIL LADDER: - BASE SCOPE INCLUDES 2- WIDE PLATFORM ON 2 SIZES AND 3.5- AT BACK OF SCREEN - 1 LADDER WITH SAFETY GATE ACCESS - LOCAL PLATFORM OVER SCREEN DRIVE MOTOR - STANDARD DESIGN: - CHECKER PLATE PLATFORM WITH 6" KICK PLATES - 42" HSS 1.5 HANDRAIL WITH MID-RAIL AND POSTS REMOVABLE - ELEVATED HIGH RISE SCREEN WALKWAYS: - ELEVATED WALKWAYS ON BOTH SIDES OF THE SCREEN (2- WIDE) - ADDITIONAL STEP-DOWN SERVICE PLATFORM AT GEARBOX FOR MAINTENANCE - STEP DOWN PLATFORM AT END SECTION AT BACK OF SCREEN PAINT: - URETHANE PREMIUM COATING PAINTED GRAPHITE GRAY WITH YELLOW SAFETY GUARDING - OWNER-S MANUAL AND PARTS LIST AES ELECTRICAL SWITCHGEAR FOR 6203 FEEDER SCREEN PLANT: - 60X36 ENCLOSURE WITH 150 AMP MAIN AND OPERATOR - PANEL STAND MOUNTED FOR TRANSPORTATION SITS ON GROUND FOR OPERATION. - UPPER RH NEMA RATED FVNR STARTERS WITH CIRCUIT BREAKERS - 40 HP SCREEN NEMA SIZE 3 WITH 90 AMP BREAKER - 25 HP OVERHEAD FEED NEMA SIZE 3 90 AMP BREAKER - 20 HP SPARE 1 WITH 60 AMP CONNECTOR NEMA SIZE 2 - 20 HP SPARE 2 WITH 60 AMP CONNECTOR NEMA SIZE 2 - 20 HP UNDERSCREEN NEMA SIZE 2 WITH 40 AMP BREAKER - 10 HP HYDRAULIC NEMA SIZE 1 WITH 25 AMP BREAKER - 7.5 SLIDE IN REJECT WITH 20AMP HUBBELL CONNECTOR - 7.5 HP CROSS 1 NEMA SIZE 0 WITH 15 AMP BREAKER - 7.5 HP CROSS 2 NEMA SIZE 0 WITH 15 AMP BREAKER - 7.5 HP CROSS 3 NEMA SIZE 0 WITH 15 AMP BREAKER - 20 HP VFD FOR BELT FEEDER ABB ACS 850 WITH 60 AMP BREAKER - 100 AMP FEED BREAKER - WIRELESS REMOTE FOR GRIZZLY DUMP (AUTO CYCLE WITH TIMER) FEEDER VFD START/STOP SPEED UP/SPEED DOWN (FINE ADJUST) MANUAL HORN - E-STOP - 5 KVA TRANSFORMER WITH 20 A 110V SERVICE OUTLET PLANT MOUNTED SWITCHGEAR HOUR METER SAFETY START UP HORN (MANUAL) E-STOP - 100 FT OF POWER CORD 100 FT CONTROL PENDANT - GUARDING:- FOR DRIVE AND TAIL PULLEYS V-BELT DRIVE AND RETURN IDLERS. GUARDS MAY NOT MEET ALL LOCALCODES IT IS THE RESPONSIBILITY OF THE END USER TO HAVE THEM CHECKED BY A LOCAL INSPECTOR